SonoFlux Servo

A fully automated reciprocating ultrasonic wave solder spray fluxing system with selective area fluxing capability, available dual flux, and Insight auto board recognition functionality. Easy integration and operation with all wave solder machines and designed for medium to high mix lines. All SonoFlux systems feature non-clogging, repeatable, low maintenance ultrasonic spray performance with up to 80% reduction in flux consumption.

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Optional Insight automated board recognition is available for fully automated recipe change. Boards are recognized using either an imaging camera or bar code scanner system. Insight‘s intuitive software allows you to easily associate existing recipes with each board’s image or bar code. Once assigned, associated recipes can be automatically queued with the image recognition or bar code reader without operator intervention

The SonoFlux Servo is a fully automated ultrasonic spray fluxing system designed on a high accuracy reciprocating platform. The ultrasonic atomization module uses a high Impact flux transfer system for maximizing top-side fills.

SonoFlux Servo is designed for complete flexibility - making it ideal for contract manufacturers making frequent product changeovers. All process parameters are controlled with a user-friendly Windows®-based interface. SonoFlux Servo is compatible with all fluxes, including those used in lead-free manufacturing.

The SonoFlux Servo system has many integrated features:

  • 500,000 recipe storage
  • Single or dual mode fluxing
  • Easy integration and operation with all wave solder machines
  • Non-clogging ultrasonic atomizing nozzle
  • High precision flux delivery pump
  • Conveyor speed sensing option
  • Low maintenance design reciprocator
  • Uniform coverage
  • Reduction in flux consumption up to 80%

 

Technical Specification

General Specifications :

Fluxer Type

Reciprocating ultrasonic nozzle with high impact flux transfer system

Construction

Stainless steel, titanium, Teflon®, polypropylene, Delrin®, Ertalyte® (flux wetted materials)

Storage Capability

49 Recipes

Display

2 x 40 backlit character LCD

Flux Types

RMA, RA, Alcohol-based low solids, VOC-free

PCB Width Range

2–18 inches (50-457 mm)

Flux Deposition Range

300-2500 µg/in2 (for typical no-clean fluxes)

Deposition Uniformity

±10%

Deposition Repeatability

± 5%

Reciprocator speed

0 - 700 mm/sec

Conveyor Speed Range

0 - 250 cm/min (0 - 8.2 ft/min)

Teflon®, Kalrez®, and Delrin® are registered trademarks of E.I. DuPont de Nemours and Company Specifications may change without notince.

Service Requirements :

Line Power

110/120 VAC, 50/60 Hz or 220/240 VAC, 50/60 Hz Single phase, 900 VA max

Compressed Air

Clean, dry and oil-free

Supply Pressure

50 - 100 psi

Capacity

6 cfm

Exhaust

300 cfm minimum, 600 cfm recommended

 

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