Industry-leading fully automatic steel mesh inspection equipment. This equipment can quickly solve problems related to steel mesh opening and cleaning, improving the cleaning process; establishing steel mesh control standards and improving production management systems; replacing manual inspection, reducing labour costs, and improving product quality; and addressing printing issues such as excessive tin, insufficient tin, and solder bridging at the source.
Improvement in processes
Designed for precision
Utilizing high-speed linear motors (magnetic levitation drive) for motion control, incorporating the Singaporean DKM-adjusted linear motor drive module, eliminating the long-term accuracy issues caused by traditional screw rod transmission wear, achieving high precision, maintenance-free operation, and robustness, the entire machine adopts an integrated structure of marble, perfectly combined with ergonomics.
Purpose of use
Improve production efficiency and yield Standardization of stencil management.
Main features
High precision, fast speed, simple operation
Main functions
Area, position, size, offset, foreign body, hole clogging, missing hole, multi holder, burr, tension.
Extended functions
Cooperate with customers' factory production information management system (MES)
Product Advantage
Technical Specification
(Application)
(Stencil incoming inspection or inspection after cleaning)
(Inspection Item)
Aperture area, position, shift, size, foreign body, glitch, hole blocking, multi hole, miss hole, tension meter, width-to-thickness ratio, area ratio, pitch of holes, simulating the amount of solder paste
Camera
(Standard): camera 5M
(Options). camera 12M
Optical resolution
6.4 µm
Inspection time per FOV
0.5S/FOV
0.7S/FOV
Max. size for apertures
14.6mmx10.4mm
16.6mmx12.4mm
Min. size for apertures
60µm
40µm
Min. distance between apertures
80µm
FOV
16.6mmx12mm
18.6mmx14mm
resolving power Subpixel
0.4µm
0.3µm
Dimensional repeatability
Pixels
Motion control accuracy
(Repeatability): ±2µm
(Location): ±3µm
GRR of aperture area
Gage R&R<5%
Number of test holes
≤400 thousands
camera lens
Double telecentric lens
lighting
Top: Red coaxial light, Bottom: custom white LED light source
Calibration method of tensiometer
Automatic calibration
Stencil size
(736mm×800mm) Max (200mm×200mm) Min
Inspection area
500×550mm
Gerber File
RS-274X format (Gerber data teaching)
SPC
Histogram, Xbar-R Chart, Xbar-s Chart,Cp&Cpk, Daily/Weekly/Monthly Report
Remote maintenance
TeamViewer software/Anydesk or Sunlogin software
Offline programming
Offline programming checking
Computer system
Windows 10 Professional Edition 64 bit
Computer
Advantech Industrial personal computer
Power requirement
2kW
Equipment size
1130mm(L)×1215mm(W)×1500mm(H) (Does not contain three-color light)
Air supply
0.2Mpa-0.6Mpa
Equipment weight
900KG
option
thickness inspection
PCB pad inspection
SIMS (Stencil information management system)
Customized development of MES template
Squeegee parallelism test
Gerber files design and contrast
Other Products in this Category
Fully Automatic Stencil Inspection System (SV II-KS80S)