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Fully Automatic Stencil Inspection System (SV II-KS80S)
Model No: SVII-KS80S

This is the first and leading fully automatic stencil inspection machine in China, which can solve all the problem for making and cleaning the stencil, improve the cleaning process, establish stencil management standard, improve the production management system, automatic inspection instead of manual checking, reduce the labour cost, improve the products quality as well as solve the excess solder, insufficient solder short problem at the very beginning.

 Product Enquiry

Process Improvement

  1. Solve the problem in receiving and cleaning the stencils, improve the cleaning process
  2. Establish stencil management standard, improve production management system
  3. Automatic inspect instead of manual checking, improve products quality
  4. Solve the excess solder, insufficient solder short problem at the very beginning.
  5. The 01005 component or even more smaller component are widely used in the production now, high precision inspect is needed for future development.

Designed for Precision

High-speed Linear Motor (magnetic suspension transmission) movement and control drive device, applied with DKM adjustable liner motor driving module to ensure the high precision of the liner movement, and avoid the low precision issue occurred due to the corrosion after used the traditional lead screw for a long time.

Case Analysis

 

Features: 

  1. Input GERBER data and modularizing the data structure. The results can be viewed after immediate measuring within 3 min.
  2. Input CAD file, the inspection data can match with SPI immediately, then can go back to check.
  3. It combines the different SPC analysis automatically, so it resolved and standardized the design of the stencils, and to guide the application for our clients promptly and easily.
  4. Inspect for apertures area, position, offset, size, foreign objects, burr, hole clogging, miss hole, tension and solder paste all printed data etc. of stencil
  5. The open type of communication protocols can communicate with in-line real time system or machine in the market. All stencil ID number, data and status can be checked at any time.
  6. The fastest speed in the world, it only takes 2 min. to inspect a PCB board with 230mm*150mm, including to check the data and SPC analysis.
  7. The world's fastest detection speed, standard PCB 230 * 150 measurement speed of 2 minutes, including view data structure SPC analysis.

 

 

Technical Specification

Testing Specification

Application

For 1st time inspection or inspection after cleaning

Inspection items

Area, position, offset, size, foreign objects, burr, hole closing, miss hold

Inspection times

2 minutes (230x150mm standard)

Capabilities

Measurement accuracy of Opening area

Gaga R&R <5.0% (the actual measurement is R&R<1~2%)

Measurement accuracy of opening position

10µm

Transmission mechanism

Reparability ±5µm Servo system (Resolution: 0.5µm)

Optics

Camera

5M or 12 M

Lens

Dual telecentric

Illumination

Special white Led light

Resolution

8µm, can make according to requirement

FOV

20.5mmx15.6mm (optional)

Stencil

Stencil Size

(736x736) mm maximum  (300x300)mm minimum

Programming

Gerber file

RS-274X format (Gerber data teaching)

Software

SPC

Histogram, XBar-R Chart,Xbar-S Chart,Cp&Cpk,% Gage Repeatability Data, SPI Daily/Weekly/Monthly Reports

Remote maintenance

Team1 Viewer software

Offline Programming

Offline Programming check

Computer

Brand

Industrial personal computer or work station

System

Windows 7 Professional Edition 64 bit

Others

Power requirement

220V, 50/60HZ, Power; 2000W

Equipment Size

(1200x1200x1500) mm (L*W*H) does not contain three-color light

Air Supply

0.4Mpa-0.6Mpa

Equipment Weight

1000KG

 

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