RSS-1000-CVSI
Model No: RSS-1000-CVSI
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Robotic soldering is becoming more commonplace as manufacturers look to reduce risk and increase productivity. Metcal’s new Robotic Soldering System addresses these needs by combining our patented Connection Validation (CV) technology and Smart Interface System. CV mitigates solder defects by validating the intermetallic compound (IMC) formation in a soldered joint, and reduces unnecessary dwell time by signaling to the system to move to the next solder joint in the program after a good joint is detected.

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Powerful and Simple

The Smart Interface System combines dual cameras, a touchscreen interface and powerful software, enabling easy programming and reduced turnover time. Importing your Gerber or DXF files capturing the image of your printed circuit board starts the programming process. Control of the system is integrated through the touchscreen interface, enabling users to select the solder joints, control the integrated solder feeder or manage process parameters through a graphical user interface. The Connection Validation Robotic Soldering System is the newest example of Metcal’s Industrial Ingenuity.

Features and Benefits

  • Smart Heat Provides power on demand in response to the thermal load
  • Connection Validation Validates the intermetallic compound (IMC) formation of a solder joint via a patented algorithm and signals the system to move to the next joint.
  • Smart Interface System Integrates control of the system into an easy to control interface. The custom graphical user interface (GUI) provides a powerful user experience that allows a user to quickly program and control all aspects of their solder program. The system allows quick and easy edits of solder programs, ensuring changes are easily implemented with minimal downtime.
  • Quick-Change Cartridge System the Robotic Soldering System features a new quick-change cartridge collet that enables the system to utilize and exchange any CV compatible soldering cartridge with the system.
  • Integrated Solder Feeder Controls Customize the application of solder to the solder joint via the Smart Interface System. 
    Control the speeds and feeds of each application of solder to ensure the correct volume at each solder joint.
  • Pattern Recognition and Array Programming Speed up the programming process by letting the Smart Interface System find repeating patterns and apply the same soldering program. Each pattern can be stored in a library that is available to the user for each new printed circuit board. Using Array Programming takes programming to the next level. Using a base program, the system effortlessly generates a user-defined array of the given program. As a result, productivity is increased and the overall time to setup a new program is significantly reduced.
  • Merge Profile Merge Profile allows the user to insert previously created profiles in locations defined by the user. This is useful when creating multiple instances of solder points that have already been created; with this feature the user can create a single profile that contains solder points from a collection of other profiles.

 

Technical Specification

Power Requirement

115-230 VAC, 50/60 Hz, 200 Watt, Single Phase

 

Robotic Soldering System

Resolution

X, Y, Z

0.01mm

 

Theta (?)

0.01deg

Operations Range

X, Y

400mm x 400mm (±0.02%)

 

Z

100mm (±0.02%)

 

Theta (?)

300deg (±0.02%)

Speed (Vector)

X, Y

Up to 100mm/s max

 

Z

Up to 80mm/s max

 

Theta (?)

Up to 100deg/s max

Speed (Interpolation)

X, Y

Up to 150mm/s max

 

Z

Up to 150mm/s max

 

Theta (?)

Up to 150deg/s max

Speed (Space)

X, Y

Up to 300mm/s max

 

Z

Up to 300mm/s max

 

Theta (?)

Up to 300deg/s max

Repeatability

X, Y, Z

±0.2mm

 

Theta (?)

±0.2deg

Weight

83kg (183 lbs)

Dimensions

1055mm (41.5”) x 775mm (30.5”) x 820mm (32”)

 

CV-PS5200R w/ CV-H8-AV

Soldering System Type

Inductive

Power Consumption

125W

Power Output (per channel)

80W

Output Line Frequency

13.56Mhz

Tip-to-Ground Potential

<2mV

Tip-to-Ground Resistance

<2 ohm

Tip Temperature Accuracy

Meets or exceeds IPC J-STD-001

Idle Temperature Stability

±1.1°C in still air

Connections

 

    RF Connector

F type power connector

    LED power Connector

6 pin DIN

    Communications

USB A Female

 

RJ11

 

 AC-RSS-SWF

 Solder Feeder Speed

1.0mm/sec-50mm/sec

 Solder Diameter

0.5mm-1.2mm*

 Solder Feeder Resolution

±1.5 or ±5% of value (whichever is greater)

 

SPR-RSS-COMPVCAM

Resolution

2048 x 1536

Megapixels

3.2MP

Chroma

Color

Compliance

CE, FCC, KCC, RoHS

Camera Lens

 

    Focal Length

8mm

        Effective Lens Aperture Front

F 21.5mm

        Rear

F 12.0mm

    Operating Range

 

        Iris

F1.4-F16C

        Focus

0.2-Inf

    Control

 

        Iris

Manual

        Focus

Manual

 

SPR-RSS-PROCAM

Lighting

LED

Monitor

 

    Resolution

1280 x 800

    Diagonal

10.1”

    Aspect Ratio

16:9

 

SPR-RSS-TOUCHSCREEN

Active Display Area

Horizontal: 345.2mm (10.06”); Vertical: 194.6mm (7.66”)

Monitor dimensions

Width: 387mm (15.24”); Height: 244.4mm (9.62”); Depth: 32.9mm (1.29”)

LCD technology

Active matrix TFT LCD with LED backlighting

Diagonal Size

15.6”

Aspect ratio

10 touch points

Resolution

HD 1366 x 768

Colors

262,000

Brightness (typical)

LCD Panel: 220 units; with IntelliTouch Pro PCAP: 187 units

Response Time

10ms

Viewing Angle

Horizontal: ±90° total; Vertical: ±65° total

Contrast Ratio (typical)

600:1

Connection

HDMI

Power

12VDC

Temperature (Operating)

0°C - 40°C (32°F-104°F)

Humidity (non-condensing) (Operating)

20% - 80%

 

SPR-RSS-MAINPCB

CPU

Intel® Atom™ E3826, Dual-Core 1.46 GHz

Memory

2 GB DDRL3 RAM

Video

Integrated Intel® HD Graphics

Audio

Digital via HDMI

I/O

1x 10/100/1000 Ethernet via RJ-45 connector

 

6x USB 2.0

 

1x Serial connection

Power

5V DC

Operating System

Linux with custom GUI

 

Other

Nitrogen

Optional, Plumbed

Fume Extraction

Optional, Plumbed

Port Size

75mm